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Suzuki DF60, DF70 Outboard Motor Service Manual | MyBoatManual - Troubleshooting
Table of Contents. Previous Page. Next Page. Outboard Motor Suzuki DF 2. Outboard Motor Suzuki DF2. Persons without such knowledge and skills should not attempt to service Suzuki Outboard engines by relying on this manual only and should contact an authorized SUZUKI Out- board motor dealer. Page 8 Precautions Page 10 Use engine oil unless otherwise specified. Apply molybdenum oil solution. One is single colored wire and the other is dual colored striped wire. The single colored wire uses only one color symbol.
The dual colored wire uses two color symbols. Always select good quality engine oil. Page 13 General Information: 0A-4 Break-In Procedures Propeller Selection Guide Z9J Z9J The first 10 hours are critically important mnual ensure An outboard motor is designed to develop its rated correct running of either a brand new motor or a motor power within a specified engine speed fee.
The that has been reconditioned or rebuilt. However, blends of chicago manual of 15th edition download gasoline and alcohol with equivalent octane content may be used. Page 16 4. Motor output std. Maintenance intervals should be judged by number of hours or months, whichever comes first. Page 28 Lubrication Point Z9J Proper lubrication is important for the safe, smooth operation and long life suzuki df70 service manual free download each working part of the outboard motor.
Apply Suzuki Water Resistant Grease to the following point. Adjust to within specified range if gap is out of specification. Inspect tappet clearance 4 Measure tappet clearances by inserting thickness Every hours 12 months gauge between cam and shim surface.
Page 35 Maintenance and Tune-Up: 0B-9 Adjustment 4 Rotate top of cam 90 degree counterclockwise and Tappet clearances are adjusted by replacing tappet remove shim from cut- away at tappet. Two tappets приведу ссылку be adjusted at the same time 1 With cam nose vertical to valve, turn tappet cut-away towards center of cylinder head as shown in figure.
If not, check idle air control system. Fuel line check point I9J Page 42 I9J 3 Inspect water pump rree. Replace if vanes are cut, torn or worn. Page 43 10 mm bolt 2 to function as a screw jack. Page 46 0B Maintenance frre Tune-Up: Bolts and Nuts Inspection Z9J Inspect bolts and nuts Initially after 20 hours 1 month and every hours 6 months Check that all bolts and nuts listed below are tightened to their specified torque.
Page 47 Maintenance and Tune-Up: 0B High oil pressure 6 Disconnect remote control throttle cable from throttle lever. Page 48 0B Maintenance and Tune-Up Page 50 1-ii Table of Contents Service Instructions Flywheel IAC valve PTT relay Low pressure fuel pump 2. CKP sensor PTT switch PTT motor Fuel vapor separator 3. Page 62 1A Engine General Information and Suzuki df70 service manual free download Self-Diagnostic System Description Z9J The self-diagnostic system alerts the operator when dowwnload abnormality occurs in a signal from a sensor, or switch, etc.
Once the system has been activated, SUZUKI strongly recommends that the engine oil be replaced before canceling the system. Flywheel 7. Throttle position sensor Fuse box Starter motor fuse 30 amp. Starter motor 8. Throttle body Battery charge coil 3. IAC valve 5. Cylinder temp. MAP sensor 4. CKP sensor IAC valve 3. Throttle body 5. CKP downlad 2. Throttle position sensor 4. Battery charge coil Ignition coil 3. CMP sensor 5. Main harness capacitor 2.
Fuel injector 4. Neutral switch 3. Trim and tilt sensor 5. Fuel vapor separator 2. Shift position sensor 4. High pressure fuel filter Starter motor 3.
ECM main relay 7. Sub-battery cable 2. On fitbit can manually set you time battery cable 4. Go to step 2. Are the main fuses 40 amp. CMP sensor 2. TPS 2. Page Self-Diagnostic Code downlozd - 5" Ex. Manifold Temp. Fuel injector Troubleshooting Step Action 1 Using a sound scope, check that each injector has an Fuel injector and its Go to step 2. Before replacing it with new one, check suzuki df70 service manual free download the ground point has good electrical contact.
Check the vacuum passage. To take a measurement, connect the tester probe to the relevant downloxd of the test cord. Page 92 1A Engine General Information and Diagnosis: White connector 40 41 42 43 44 45 46 47 48 49 58 suzuki df70 service manual free download 60 61 62 нажмите для деталей 64 65 66 67 Black connector Black connector 1 2 3 4 5 6 7 8 9 10 11 12 13 19 20 21 22 23 24 25 26 27 28 нажмите для продолжения 30 31 14 15 16 17 Key pushed in.
Key not pushed in. Page 97 Engine Electrical Devices: 1C-3 Cylinder Temperature Sensor Exhaust Manifold Temperature Sensor The cylinder temperature sensor is installed on the The exhaust manifold temperature sensor is installed on cylinder top side and is used to detect the cylinder the exhaust manifold and used to detect exhaust temperature.
The ECM detects if the engine is being started by /10192.txt suzuki df70 service manual free download of ignition switch. Page Cylinder Temp. Sensor Removal and Cylinder Temp. Page Ex. Sensor Removal and Ex. Z9J Check for sensor output voltage. The power unit is direct water cooled, in line 4 cylinder, 4 As the rotational direction of the driven gear will be stroke gasoline unit with its DOHC Double overhead opposite of the drive gear, a left-hand rotation Page 1D-3 Power Unit Mechanical: 6 Remove the two bolts securing filter bracket 8посетить страницу источник 9 Disconnect fuel injector lead wire connector at all remove low pressure fuel filter 9 and filter bracket.
Suzuki df70 service manual free download the cable tie 13 binding injector lead wire to fuel delivery pipe Page Power Unit Mechanical: 1D-6 5 Remove the suzuki df70 service manual free download bolts 4 securing electric parts b Downlosd the bolt 9 securing negative — battery holder maunal cylinder block.
Pull battery cable out of electric parts holder. Intake manifold assembly 2.
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